The Airey House is a post-war prefabricated concrete box structure which is formed from closely spaced storey-height columns of steel tube reinforced concrete columns to which thin concrete cladding panels are fastened with copper wire. The embedded steel in the structural concrete columns has eroded over the years due to the lack of concrete cover to the reinforcing tube (particularly at the ends of the columns), carbonation of the concrete and the presence of chlorides. This has resulted in insufficient structural integrity of the columns to support the first floor and roof and to transmit vertical loading to the foundations.


Plasmor, in collaboration with Leeds City Council, developed a concrete block structural remedial system which is designed to encase the existing concrete columns and assume the structural integrity of the respective elevations in Airey Houses. The Plasmor Airey System comprises of three block types; the Airey block, Airey cut corner and Airey reveal.


 
AUTHORITY

Airey blocks are manufactured to comply with BS EN 771-3. Production facilities operate under Quality Management Standard BS EN ISO 9001 Certificate Number FM 10847. (BSI Registration).


AIREY BLOCK PACK SIZES (Metric)

4.8m² or 5.6m² depending on plant of manufacture.


PROPERTIES AND PERFORMANCE
Mean Compressive Strength

3.6N/mm².

Dry Density

1050 Kg/m³

Thermal Properties

k = 0.32W/m°C.

Moisture Movement

0.40mm/m

Fire Resistance

Airey blocks are manufactured from Class 1 Fire Resistant Aggregate as defined in BS 5628 Part 3.

Shear Bond Strength

0.15 N/mm²

Fixability

Airey blocks accept direct nailing and are easy and speedy to drill and plug.